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Determining Suitability of Cartridges for Refilling - TSN04 | Back to Notes Index |
bulletCanon Think Tank Cartridges (BCI-3e and BCI-6) - Generally, can be refilled using alternate fill methods than we support. Possible miscibility issues between different ink types. We recommend the use of empty BLANKS so that only one type of ink is present.
bulletEpson Cartridges - We recommend that BLANKS or compatibles be used for manual refills. Cartridges can be difficult to refill manually when sponges are present in the cartridge. We recommend the use of CRS for sponge present style cartridges instead of manually filling. The most suitable manual fill type cartridges from Epson are box/bladder style such as those used in the Epson Stylus Color 3000. Another issue is the use of "smart chips" on newer cartridge designs which require re-setting before using.
bulletIntegrated Print Head Sponge Style Cartridges - Common to older Canon printers as well as color cartridges in HP printers, and both black and color cartridges in Lexmark printers. Most are relatively easy to refill, however, the integration of the print head to the ink reservoir tank creates issues that may occur making refilling useless, the most common being print head plate separation from rough handling or over filling. Another issue is the formation of vertical voids in the sponges. Voids can create an air pathway between the top and bottom of the cartridge's ink reservoir causing poor replenishment rates or complete loss ink flow to the print head. Care should be taken, when refilling, to avoid damaging the print head from rough handling. You should also be careful to avoid overfilling these cartridges since this can allow cross-contamination of inks to occur, resulting in poor color quality, requiring that multiple pages of the affected color be printed to flush the contaminated ink from the print head. Common examples of these types of cartridges are the Canon BC-02, HP C6578DN (#78), and Lexmark 15M0120 cartridge.
bulletIntegrated Print Head Bladder Style Cartridges - Commonly found in HP printer as the black cartridge (#15, #20, #26, #45). These cartridges use no sponge, instead a bladder bag and leaf springs are used to retain a slight negative pressure in the reservoir, controlling ink flow. These are some of the easiest cartridges to refill, provided that you use an appropriate method to re-establish negative pressure. The most common failure associated with these cartridges is damage to the print head due to rough handling.

General Tips before deciding to attempt to refill

Use fresh cartridges, preferably cartridges emptied within 24 hours or less.

Inspect the print head on the cartridge (if any) for signs of severe wear or damage.

Use an approved print head cleaner to remove dried ink from print heads.

Use the correct ink for your cartridge. Our website groups appropriate products by appropriate inks for the specific cartridges your printer uses.

Have the correct tools on-hand. Use syringes which are only large enough to hold exactly the amount of ink you need or smaller. using a larger syringe can contribute to accidental overfilling.

 

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